Two stacks of broken wood pallets sit beside a stairway on an industrial site. The wood pallets have broken and frayed edges.

Wooden pallets play a crucial role in the logistics and shipping industries, providing a sturdy platform for transporting goods. However, despite their durability, wooden pallets are not immune to damage. Understanding five common causes of damage to wooden pallets can help businesses take preventive measures to extend the lifespan of these devices and reduce replacement costs.

1. Overloading Beyond Capacity

Each wooden pallet is designed to support a specific weight, and exceeding this limit can cause the wood to crack, split, or even collapse.

When workers overload a pallet, the additional weight puts undue stress on the wood, leading to structural weaknesses. It’s essential to adhere to the manufacturer’s recommended weight limits to prevent damage and maintain the safe transportation of goods.

2. Improper Handling and Forklift Damage

Improper handling, especially with forklifts, is another common culprit behind pallet damage. When workers use forklifts carelessly, they can puncture the wood, dislodge nails, or cause the pallets to break. Training staff on the correct handling procedures for pallet jacks and forklifts can reduce the risk of this type of damage.

3. Exposure to Moisture and Weather Conditions

Custom wood pallets are susceptible to damage from moisture and harsh weather conditions. When exposed to rain, humidity, or extreme temperatures, the wood can warp, rot, or develop mold.

These conditions weaken the pallet, making it more prone to breakage during use. Storing pallets in a dry, sheltered environment and treating them with protective coatings can help mitigate the effects of moisture and extend their lifespan.

4. Rough Surfaces and Sharp Edges

Pallets dragged across rough surfaces or into contact with sharp edges are more likely to suffer damage. Rough handling on uneven surfaces can cause the wood to splinter or crack, while sharp objects can gouge or puncture the wood. Moving pallets carefully and avoiding contact with sharp objects can help preserve their structural integrity.

5. Repeated Use and Wear Over Time

Over time, even the most robust custom wood pallets will show signs of wear and tear. Repeated use can cause the wood to weaken, nails to loosen, and joints to become unstable. So while wooden pallets are durable, they’re not indestructible.

Understanding the five common causes of damage to wooden pallets can help businesses implement strategies to protect their pallets and prolong their usefulness. Whether it’s avoiding overloading, handling them properly, or protecting them from moisture, taking these preventive measures can save time and money.

If your business needs a new supplier for custom wood pallets, we encourage you to review the unique pallet programs at First Alliance Logistics Management. We provide the highest quality of wood, materials, and treatments in our custom pallets to meet your shipping and storage needs. Contact us today for more information about our services.