Safe pallet storage is crucial for protecting warehouse workers and maximizing space, yet many teams struggle with it. Avoiding common storage mistakes can save your business money and prevent accidents. Let’s explore some common mistakes people make when storing pallets and how to steer clear of them.

Overloading Pallet Racks

Every rack has a weight limit, which you should respect to maintain structural integrity. Overloading can lead to rack collapse, which jeopardizes workplace safety and can result in costly inventory losses.

You should always check the load capacity and distribute the pallet weight evenly. It’s tempting to stack as many pallets as possible onto a single rack, but adhering to the load limit is crucial for safety. This is especially true if you purchase used pallets that may not have the same strength as new ones.

Stacking Pallets on Their Side

Stacking pallets on their side can lead to several problems. This position can weaken the structural stability of the pallets, making them more susceptible to damage. You should instruct workers to stack pallets flat to prevent accidents and injuries that can occur when unbalanced pallets fall.

Making Walkways Too Narrow

Warehouse efficiency should not come at the expense of safety. A frequent mistake is creating walkways that are too narrow because of overly packed pallet racks. This problem restricts movement and raises the risk of workplace accidents. Your warehouse’s walkways must be wide enough to give easy passage for workers and machinery operators.

Choosing the Wrong-Sized Racks for Pallet Storage

Selecting the correct rack size is paramount when storing pallets. Utilizing racks that are too small or too large for your pallets can lead to an inefficient use of space and increase the likelihood of pallet damage. Have your team measure the pallets and use racks that fit. Using compatible pallet racks will help you maximize storage and enhance safety. It’s especially important to match pre-owned pallets with appropriately sized racks to compensate for any potential wear and tear they have endured.

Failing To Perform Regular Pallet Inspections

Regular inspections help you establish pallet integrity and safety in your warehouse. Check for signs of wear, damage, or decay, particularly if you purchase used pallets. Damaged pallets can compromise the safety of your storage system and pose risks to your staff and products. You should create a routine inspection schedule to catch issues early and maintain a safe work environment.

As you can see, people make many mistakes when storing pallets. If you purchase used pallets from First Alliance Logistics Management, follow our advice to create a safer, more efficient environment that protects your team and products. Visit our website today to view our first-rate pallet options for large and mid-sized businesses.